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Nickel-based powders for flame spraying

Höganäs nickel-based thermal spray powders for flame spraying deposition technique.

Amperit® nickel (Ni) based powders

Nickel based (NiCr) thermal spray powders

Particle size: 90/45 µm
Chemistry: Ni 20Cr
Powder type: Water atomised
Suitable for deposition techniques: Atmospheric plasma spraying (APS), flame spraying

     
 

Remarks:

  • Oxidation and corrosion resistant
  • Good machinability
  • Used for repair, bond coat and corrosion protection
 
     

 

Nickel based (NiCr) thermal spray powders

Particle size: 90/45 µm
Chemistry: Ni 20Cr
Powder type: Gas atomised
Suitable for deposition techniques: Atmospheric plasma spraying (APS), flame spraying

     
 

Remarks:

  • Spherical alternative to Amperit 250
  • Better flowability
 
     

 

Nickel based (NiAl) thermal spray powders

Particle size: 90/45 µm
Chemistry: Ni 5Al
Powder type: Water atomised
Suitable for deposition techniques: Atmospheric plasma spraying (APS), flame spraying

     
 

Remarks:

  • Oxidation and abrasion resistant
  • Excellent machinability
 
     

 

Nickel based (NiAl) thermal spray powders

Particle size: 90/45 µm
Chemistry: Ni 5Al
Powder type: Gas atomised
Suitable for deposition techniques: Atmospheric plasma spraying (APS), flame spraying

     
 

Remarks:

  • Spherical alternative to Amperit 280
  • Better flowability
 
     

 

Surfit® nickel (Ni) based powders

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni <0.06C 2Si 1.1B 0.5Fe 20Cu
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    15 HRC (FS)
    210 HV (FS)

 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.15C 3.1Si 1.6B 1.8Fe 4.8Cr 
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: No data


 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.32C 3.7Si 1.2B 3Fe 7Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    35 HRC (FS) 
    360 HV (FS)


 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 106/36 µm
Chemistry: Ni 0.25C 3.5Si 1.6B 2.5Fe 7.5Cr
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    38 HRC (FS)
    380 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.25C 3.5Si 1.6B 2.5Fe 7.5Cr
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    38 HRC (FS)
    380 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 106/36 µm
Chemistry: Ni 0.35C 3.6Si 1.9B 2.7Fe 9Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    44 HRC (FS)
    450 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.35C 3.6Si 1.9B 2.7Fe 9Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    44 HRC (FS)
    450 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 106/36 µm
Chemistry: Ni 0.45C 3.8Si 2.2B 2.9Fe 11Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    51 HRC (FS)
    570 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.45C 3.8Si 2.2B 2.9Fe 11Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    51 HRC (FS)
    570 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 106/36 µm
Chemistry: Ni 0.5C 4Si 2.4B 3.1Fe 11.3Cr
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: No data
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 106/36 µm
Chemistry: Ni 0.55C 4Si 3.4B 2.7Fe 16Cr 3Mo 3Cu 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    53 HRC (FS)
    700 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.55C 4Si 3.4B 2.7Fe 16Cr 3Mo 3Cu 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness:
    53 HRC (FS)
    700 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.02C 3Si 2.9B 0.2Fe 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: No data
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 106/36 µm
Chemistry: Ni 0.75C 4.3Si 3.2B 3.8Fe 14.8Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    61 HRC (FS)
    790 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.75C 4.3Si 3.2B 3.8Fe 14.8Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    61 HRC (FS)
    790 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.9C 4.3Si 3.3B 4.2Fe 16.3Cr 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    62 HRC (FS)
    820 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: 125/45 µm
Chemistry: Ni 0.6C 3.7Si 2.8B 3.5Fe 14.3Cr 9.5W 
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    59 HRC (FS)
    720 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.35C 3.1Si 1.7B 3.2Fe 9.9Cr 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    37 HRC (FS)
    365 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.35C 3.1Si 1.7B 3.2Fe 9.9Cr 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 39 HRS
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.58C 4.1Si 2.9B 4.4Fe 13.6Cr 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

 
     
 

Remarks:

  • Hardness: 
    58 HRC (FS)
    710 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.58C 4.1Si 2.9B 4.4Fe 13.6Cr 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

 
     
 

Remarks:

  • Hardness: 
    58 HRC (FS)
    710 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.55C 3.7Si 2.4B 4.1Fe 13.3Cr 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

 
     
 

Remarks:

  • Hardness: 
    50 HRC (FS)
    550 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.55C 3.7Si 2.4B 4.1Fe 13.3Cr 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

 
     
 

Remarks:

  • Hardness: 
    50 HRC (FS)
    550 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.60C 4.2Si 3.9B 4.6Fe 14Cr 2.5Mo 2.4Cu 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    58 HRC (FS)
    710 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.60C 4.2Si 3.9B 4.6Fe 14Cr 2.5Mo 2.4Cu 
Powder type: Water atomised
Typical deposition techniques: Flame spraying

     
 

Remarks:

  • Hardness: 
    58 HRC (FS)
    710 HV (FS)
 
     

 

Nickel based (NiSF) overlay welding powders

Particle size: -150/+325 mesh
Chemistry: Ni 0.55C 4.7Si 3.6B 3.5Fe 16.8Cr 3.6Mo 2Cu
Powder type: Water atomised
Typical deposition techniques:

     
 

Remarks:

  • Hardness: 60 HRC

 
     

 

Nickel based (NiCr) overlay welding powders

Particle size: 106/20 µm
Chemistry: Ni <0.15C 19.5Cr 0.7Mn 1Si
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

 

Nickel based (NiAl) overlay welding powders

Particle size: 106/20 µm
Chemistry: Ni 5Al
Powder type: Gas atomised
Typical deposition techniques: Flame spraying

 

Carbide mixes overlay welding powders

Höganäs offers a wide range of Surfit powder mixes with Ni self-fluxing (SF) alloys and tungsten carbides.

With a broad portfolio of Ni self-fluxing alloys in combination with different tungsten carbides, we tailor mixes to meet the application requirements.

  • Ni self-fluxing alloys
  • Amperweld® Tungsten carbides
    • Amperweld CTC - Cast Tungsten Carbides
    • Amperweld SCTC - Spherical Cast tungsten carbide
    • Amperweld MTC - Macroline Tungsten Carbide
  • Amperit® Tungsten carbide cobalt
    • Amperit 519 WC-Co 88-12
    • Amperit 526 WC-Co 83-17

Please contact your local Höganäs sales representative to find a matching Surfit mix for your application.

Particle size: -
Chemistry: 
Powder type: Blended
Typical deposition techniques: Flame spraying, HVOF, laser cladding, plasma transferred arc (PTA), powder welding

 

Surfit® hard phase powders

Carbide mixes overlay welding powders

Höganäs offers a wide range of Surfit powder mixes with Ni self-fluxing (SF) alloys and tungsten carbides.

With a broad portfolio of Ni self-fluxing alloys in combination with different tungsten carbides, we tailor mixes to meet the application requirements.

  • Ni self-fluxing alloys
  • Amperweld® Tungsten carbides
    • Amperweld CTC - Cast Tungsten Carbides
    • Amperweld SCTC - Spherical Cast tungsten carbide
    • Amperweld MTC - Macroline Tungsten Carbide
  • Amperit® Tungsten carbide cobalt
    • Amperit 519 WC-Co 88-12
    • Amperit 526 WC-Co 83-17

Please contact your local Höganäs sales representative to find a matching Surfit mix for your application.

Particle size: -
Chemistry: 
Powder type: Blended
Typical deposition techniques: Flame spraying, HVOF, laser cladding, plasma transferred arc (PTA), powder welding

 

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